4 ppm control precision now to as low as 1 kPa absolute (0.15 psia)
Available with support in eleven languages
And still delivering:
Lowest measurement uncertainty available in a transfer standard
50:1 control precision turndown for extreme rangeability
Open architecture with up to four internal and/or external reference pressure transducers
Real time measurement uncertainty calculation and display
From the cal lab bench top to 24/7 fully automated production testing, there’s a PPC4™ Pressure Controller/Calibrator configuration perfect for your application.
Choice of new advanced local user interface with color display and point-and-click navigation or economical basic interface
New Command Interpreter allows PPC4 as drop-in replacement for controllers in legacy test systems without costly software changes.
New “f class” Q-RPT module for full scale performance at lower cost
Features
The basic and advanced PPC4 includes all the features you expect in today’s state-of-the-art instruments
Rugged enough for mobile applications and standard shipment without special packaging
Advanced user interface with full support in 11 languages
Covers the absolute range of 1 kPa (0.15 psi) to 14 MPa (2,000 psi) and gauge equivalent, including very low differential pressure
Control precision to ± 4 ppm of Q-PRT span, default ± 0.005% of Autoranged range
Three different Q-RPT measurement classes available to fit different performance requirements
Measured and delivered pressure uncertainties calculated real-time and available on remote and local interfaces
Q-RPTs can be located in an external RPM4 so that PPC4 does not need to be shipped or removed for recalibration
AutoRange feature optimizes and sets measurement, control and safety features for the specific range of the test beign run with a few simple entries
Dynamic and static control modes with default or user specified parameters
Commo remote command protocol with DHI PPC3 pressure controllers
Front panel USB connection and free “cockpit” software for full PC-based plug-and-play functionality
Multiple remote interface options: RS232 and front panel USB included, IEEE-488.2 or Ethernet and rear USB optional
Instantaneous switching between absolute, gauge and bidirectional gauge modes without added hardware or calibration requirements
Instantaneous switching between control and measure modes with no pressure discontinuity
Automated AutoZeroing while vented at atmospheric pressure
16 SI and US pressure units as well as user definable uits
Simple, objective pressure “ready/not ready” indicator with user adjustable criteria
Automatic pressure head correction
On-board, programmable calibration sequences with UUT tolerance testing
Automated leak testing routines
Valve drivers option for system design
Automated self purging liquid trap (SPLT) accessory available for protection against liquid contamination
Flash memory for simple and free embedded software upgrades from www.dhinstruments.com
…and much more
Specifications
General
Power requirements
100 to 240 VAC 50/60 Hz, 70 W max consumption
Operating temperature range
15 to 40 °C
(50 °F to 104 °F)
Storage temperature range
- 20 to 70 °C
(-4 °F to 158 °F)
Vibration
Meets MIL-T-28800D
Weight
16.6 kg (36.5 lb)
Dimensions
PPC4:
19 cm H x 35 cm W x 41 cm D (7.5 in. x 13.8 in. x 16.1 in.)
PPC4-ui:
19 cm H x 35 cm W x 45 cm D (7.5 in. x 13.8 in. x 17.7 in.)
Remote communication interfaces
RS232 (COM1, COM2), USB (front panel)
Optional: IEEE-488.2 or Ethernet and USB (Rear Panel)
Languages Supported (Advanced UI and cockpit software)
Chinese (simplified), Chinese (traditional), Czech, English, French, German, Italian, Japanese, Portuguese, Russian and Spanish
Pressure ranges
Vacuum to 14 MPa (2,000 psi)
Operating medium
Any clean, dry, non-corrosive gas
Supply pressure
Maximum desired set pressure + 70 kPa (10 psi)
Exhaust pressure
Atmosphere or vacuum for pressures under 5 psig (35 kPa gauge)
Pressure connections
TEST (+), TEST (-):
1/8 in. NPT F
SUPPLY:
1/8 in. NPT F
EXHAUST:
3/8 in. NPT F
ATM:
10-32 UNF
Pressure limits
Maximum working test pressure:
103% Hi Q-RPT maximum
Maximum pressure on TEST port without damage:
115 % Hi Q-RPT maximum
Utility sensor (if present)
Resolution:
0.001% of span
Precision:
0.1% of span
Pressure measurement
Warm up time
30 minute temperature stabilization recommended for best performance from cold power up.
Resolution
To 1 ppm, user adjustable
Acceleration affect
± 0.008 % /g maximum, worst axis. Allows operation at ± 20° from reference plane without significant effect.
Predicted one year stability1
± 0.005% of reading (Gauge mode or Absolute mode with regular use of AutoZero)
Pressure control. Modes and Ready Indication
HI Q-RPT span: 0-2 MPa [0-300 psi]
Static mode:
Sets pressure to target within hold limit and shuts off control in a closed test volume. Pressure is “ready” when inside hold limit and stability test is met.
Dynamic mode:
Sets pressure within hold limit and continuously adjusts pressure to remain at target value. Pressure is “ready” when inside hold limit.
Control parameters:
Hold limit, stability limit (default values can be adjusted by user)
Control precision:
± 4 ppm of Q-RPT span or ± 0.4 ppm of HI Q-RPT span, whichever is greater.
Lowest controllable pressure in dynamic mode:
Gauge: Zero set by automated venting. Lowest point above or below zero limited only by Q-RPT resolution and control precision.
Absolute, negative gauge: 2 kPa
Ultimate pressure (absolute, negative gauge):
Typically < 50 Pa (0.008 psi) absolute depending on vacuum source and test volume configuration.
Typical pressure setting ready time (0.005 % hold limit, optimum volume)
15 to 35 s
Slew time (ATM to FS with 50 cc test volume):
30 s
Typical test volume:
0 to 1,000 cc
HI Q-RPT span:
3.5-14 MPa [500-2,000 psi]
Static mode:
Sets pressure to target within hold limit and shuts off control in a closed test volume. Pressure is “ready” when inside hold limit and stability test is met.
Dynamic mode:
Sets pressure within hold limit and continuously adjusts pressure to remain at target value. Pressure is “ready” when inside hold limit.
Control parameters:
Hold limit, stability limit (default values can be adjusted by user)
Control precision:
± 4 ppm of Q-RPT span or ± 0.4 ppm of HI Q-RPT span, whichever is greater.
Lowest controllable pressure in dynamic mode:
Gauge: Zero set by automated venting. Lowest point above or below zero limited only by Q-RPT resolution and control precision.
Absolute, negative gauge: 3 kPa
Ultimate pressure (absolute, negative gauge):
Typically < 50 Pa (0.008 psi) absolute depending on vacuum source and test volume configuration.
Typical pressure setting ready time (0.005 % hold limit, optimum volume)
15 to 35 s
Slew time (ATM to FS with 50 cc test volume):
25 s
Typical test volume:
0 to 500 cc
1. Predicted Q-RPT measurement stability limit (k=2) over one year assuming regular use of AutoZero function. AutoZero occurs automatically in gauge mode whenever vented, by comparison with barometric reference in absolute mode. Absolute mode predicted one year stability without AutoZ is ± (0.005% Q-RPT span + 0.005% of reading).
2. Combined linearity, hysteresis, repeatability. Add + 1 Pa (0.00015 psi) in gauge mode with an Axxx (absolute) Q-RPT for the resolution and short term stability of the on-board barometer.
3. Maximum deviation of the Q-RPT indication from the true value of applied pressure including precision, predicted one year stability limit, temperature effect and calibration uncertainty, combined and expanded (k=2) following the ISO “Guide to the Expression of Uncertainty in Measurement.”
4. Maximum deviation of the PPC4 controlled pressure from the true value including measurement uncertainty and default dynamic control hold limit.
5. % of AutoRanged span, but with AutoRanged span no lower than 30% of Q-RPT span (10% with BG15K and G15K). For example, if the Q-RPT is a Full Scale Standard A160K, the Measurement Uncertainty in pressure is 0.015% times the AutoRanged span for any AutoRanged span from 160 kPa to 48 kPa (160 kPa span x 30%) and 7.2 Pa (160 kPa span x 30% x 0.015%) for any AutoRanged span less than 48 kPa.
6. % of reading value times measured pressure from 100 to 30 % of Q-RPT span. Under 30 % of Q-RPT span, % of reading value times 30 % of Q-RPT span. For example, if the Q-RPT is a Standard A160K, the Measurement Uncertainty in pressure is 0.010% times the measured pressure to 48 kPa (160 kPa span x 30%) and 0.0048 kPa (160 kPa span x 30% x 0.01%) under 48 kPa.
7. % of reading value times measured pressure from 100 to 30 % of AutoRanged span. Under 30% of AutoRanged span, % of reading value times 30% of AutoRanged span. If AutoRanged span is less then 30% of maximum Q-RPT span, % of reading values times measured pressure, or % of reading times 9% of Q-RPT span, whichever is greater. For example, if the Q-RPT is a Premium A160K and AutoRanged span is 160 kPa,
the Measurement Uncertainty in pressure is measured pressure x 0.008% to 48 kPa (160 kPa AutoRanged span x 30%) and 0.0038 kPa (160 kPa span x 30% x 0.008%) under 48 kPa. If the AutoRanged span is 100 kPa (greater than 30% of 160 kPa maximum Q-RPT span), the measurement uncertainty in pressure is measured pressure x 0.008% to 30 kPa (100 kPa AutoRanged span x 30%) and 0.0024 kPa (100 kPa span x 30% x 0.008%) under 30 kPa. If the AutoRanged span is 30 kPa (less than 30% of the 160 kPa maximum Q-RPT span), the measurement uncertainty in pressure is measured pressure x 0.008% to 14.4 kPa (160 kPa maximum Q-RPT span x 9%) and 0.0012 kPa (160 kPa maximum Q-RPT span x 9% x 0.008%) under 14.4 kPa.
Models and Accessories
Model name
Description
Buy it **
PPC4-ui xxxxy/zzzzy
PPC4 Controller/Calibrator with Advanced user interface (color display, full keypad, point-and-click knob)
To configure:
Define the maximum controlled pressure required (up to 10 MPa)
Select the Q-RPT or utility sensor (xxxx) for the maximum pressure identified and choose its class (y):
Full Scale Standard Q-RPT
Standard Q-RPT
Premium Q-RPT
Utility sensor
Select a Lo Q-RPT (zzzz) if desired.
Full Scale Standard Q-RPT
Standard Q-RPT
Premium Q-RPT
Select options
Units – SI or US nominal ranges
CE compliance
Remote interface – add IEEE-488.2
For detailed information about configuration options, download the PPC4 product brochure.
PPC4 xxxxy/zzzzy
PPC4 Controller/Calibrator with Basic user interface (2 x 20 character, 10 key)
To configure:
Define the maximum controlled pressure required (up to 10 MPa)
Select the Q-RPT or utility sensor (xxxx) for the maximum pressure identified and choose its class
Select a Lo Q-RPT (zzzz) if desired.
Select options:
Units – SI or US nominal ranges
CE compliance
Remote interface – add IEEE-488.2
For detailed information about configuration options, download the PPC4 product brochure.
Cases and Holsters
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Case
Case Rugged, reusable molded shipping case (Part # 3338097)
Rack Mounts & Hardware
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Rack Mount Kit
Rack Mount Kit Rack mount kit for 19 in. rack. (4U) (Part # 3338072)
Options
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A10M1 u
PPC4 Quartz Reference Pressure Transducer (Q-RPT)
SI Version Maximum Range (kPa) Absolute:10,000 Maximum Range (kPa) Gauge:10,000
US Version Maximum Range (psi) Absolute:1500 Maximum Range (psi) Gauge:1500
1.All Axxx Q-RPTs and utility sensors support absolute, gauge and negative gauge measurement modes.
A7M1 u
PPC4 Quartz Reference Pressure Transducer (Q-RPT)
SI
Version Maximum Range (kPa) Absolute:7,000 Maximum Range
(kPa) Gauge:7,000
US Version Maximum Range (psi)
Absolute:1000 Maximum Range (psi) Gauge:1000
1. All Axxx Q-RPTs and utility sensors support absolute, gauge and negative gauge measurement modes.
A3.5M1
PPC4 Quartz Reference Pressure Transducer (Q-RPT)
SI
Version Maximum Range (kPa) Absolute:3,500 Maximum Range
(kPa) Gauge:3,500
US Version Maximum Range (psi)
Absolute:500 Maximum Range (psi) Gauge:500
1. All Axxx Q-RPTs and utility sensors support absolute, gauge and negative gauge measurement modes.
A2M1u
PPC4 Quartz Reference Pressure Transducer (Q-RPT)
SI
Version Maximum Range (kPa) Absolute:2,000 Maximum Range
(kPa) Gauge:2,000
US Version Maximum Range (psi)
Absolute:300 Maximum Range (psi) Gauge:300
1. All Axxx Q-RPTs and utility sensors support absolute, gauge and negative gauge measurement modes.
A1.4M1
PPC4 Quartz Reference Pressure Transducer (Q-RPT)
SI
Version Maximum Range (kPa) Absolute:1,400 Maximum Range
(kPa) Gauge:1,400
US Version Maximum Range (psi)
Absolute:200 Maximum Range (psi) Gauge:200
1. All Axxx Q-RPTs and utility sensors support absolute, gauge and negative gauge measurement modes.
A700K1u
PPC4 Quartz Reference Pressure Transducer (Q-RPT)
SI
Version Maximum Range (kPa) Absolute:700 Maximum Range
(kPa) Gauge:700
US Version Maximum Range (psi)
Absolute:100 Maximum Range (psi) Gauge:100
1. All Axxx Q-RPTs and utility sensors support absolute, gauge and negative gauge measurement modes.
A350K1
PPC4 Quartz Reference Pressure Transducer (Q-RPT)
SI
Version Maximum Range (kPa) Absolute:350 Maximum Range
(kPa) Gauge:250
US Version Maximum Range (psi)
Absolute:50 Maximum Range (psi) Gauge:35
1. All Axxx Q-RPTs and utility sensors support absolute, gauge and negative gauge measurement modes.
A200K1
PPC4 Quartz Reference Pressure Transducer (Q-RPT)
SI
Version Maximum Range (kPa) Absolute:200 Maximum Range
(kPa) Gauge:100
US Version Maximum Range (psi)
Absolute:30 Maximum Range (psi) Gauge:150
1. All Axxx Q-RPTs and utility sensors support absolute, gauge and negative gauge measurement modes.
A160K1
PPC4 Quartz Reference Pressure Transducer (Q-RPT)
SI
Version Maximum Range (kPa) Absolute:160 Maximum Range
(kPa) Gauge:60
US Version Maximum Range (psi)
Absolute:23 Maximum Range (psi) Gauge:8
1. All Axxx Q-RPTs and utility sensors support absolute, gauge and negative gauge measurement modes.
A100K1
PPC4 Quartz Reference Pressure Transducer (Q-RPT)
SI
Version Maximum Range (kPa) Absolute:110 Maximum Range
(kPa) Gauge:10
US Version Maximum Range (psi)
Absolute:16 Maximum Range (psi) Gauge:1.5
1. All Axxx Q-RPTs and utility sensors support absolute, gauge and negative gauge measurement modes.
G200K2
PPC4 Quartz Reference Pressure Transducer (Q-RPT)
SI
Version Maximum Range (kPa) Absolute:-- Maximum Range
(kPa) Gauge:200
US Version Maximum Range (psi)
Absolute:-- Maximum Range (psi) Gauge:30
2.All Gxxx Q-RPTs are gauge mode only.
G100K2
PPC4 Quartz Reference Pressure Transducer (Q-RPT)
SI
Version Maximum Range (kPa) Absolute:-- Maximum Range
(kPa) Gauge:100
US Version Maximum Range (psi)
Absolute:-- Maximum Range (psi) Gauge:15
2.All Gxxx Q-RPTs are gauge mode only.
G15K2
PPC4 Quartz Reference Pressure Transducer (Q-RPT)
SI
Version Maximum Range (kPa) Absolute:-- Maximum Range
(kPa) Gauge:15
US Version Maximum Range (psi)
Absolute:-- Maximum Range (psi) Gauge:2.2
2.All Gxxx Q-RPTs are gauge mode only.
BG15K3
PPC4 Quartz Reference Pressure Transducer (Q-RPT)
SI
Version Maximum Range (kPa) Absolute:-- Maximum Range
(kPa) Gauge:15
US Version Maximum Range (psi)
Absolute:-- Maximum Range (psi) Gauge:2.2
3.BG15K is bidirectional gauge from -15 to +15 kPa (-2.2 to + 2.2 psi).
BA100K4
PPC4 Quartz Reference Pressure Transducer (Q-RPT)
SI
Version Maximum Range (kPa) Absolute:7 to 110 Maximum
Range (kPa) Gauge:--
US Version Maximum Range (psi)
Absolute:10.2 to 16 Maximum Range (psi) Gauge:--
4. BA100K is a barometric range.
Cables & Hardware
Buy it **
Cable (CE Version)
Cable (CE Version) 9 pin, 2m for PPC4 COM1 or PPC4 to RPM4 connection (Part # 3077381)
Connectors
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RS232 (Non CE)
RS232 (Non CE) 9 pin, 2m for PPC4 COM1 or PPC4 to RPM4 connection (Part # 2758335)
Software
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ENH-SNGL
ENH-SNGL COMPASS® for Pressure Software
Enhanced, Single User (Part # 3070175)
BAS-SNGL
BAS-SNGL COMPASS® for Pressure Software
Basic, Single User (Part # 3071106)
ENH-MULTI
ENH-MULTI COMPASS® for Pressure Software
Enhanced, Multi User (Part # 3072374)
BAS-SITE
BAS-SITE COMPASS® for Pressure Software
Enhanced, Site License (Part # 3072407)
Other Accessories
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SPLT
SPLT Self purging liquid trap for PPC4 TEST port (Part # 3069823)